Megakap Insulation

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 0181-5000571 | info@megakapinsulations.com

Our Process

Discover high-quality insulated copper wire products.

Process Flow Chart

1

Step 1

8 MM CC rod is passed through Rod Breakdown to attain an Intermediate size of 2.9 MM.

2

Step 2

2.9 MM wire is then fed to a pre-annealer and then directly on to the inline wire drawing where the final (required) size is attained.

3

Step 3

Then the material is again passed through the on-line annealer and after that soft annealed wire is passed through the vertical enamelling oven.

4

Step 4

In the enamelling oven copper wire is enameled and cured in 14 passes (for single Coat) and in 18 passes for duel coated wire.

5

Step 5

After Enamelling, the enamelled copper wire goes to take-up units with automatic changeover facility.

6

Step 6

After the completion of the production process, the material is transferred to the inspection department where the material is tested as per the Product Quality Assurance Plan.

7

Step 7

Once the material is approved by the QCD, then the material is transferred to the dispatch section where the material is packed, marked and weighed.

Packing & Logistics

Round Wires (0.3 to 2.00 MM)

PT 25

PT 45

PT 90

PT 180/200

 

Rectangular Strips and Round Wire from 2.00 MM to 5.00 MM.

P 40

P 60

P 90

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